Crack a cold one, the hatch is structurally done. One last 4' x 8' sheet of plywood bought and brought home. The last chance to miss a measurement and be forced to purchase another 4' x 8' sheet of plywood because you can't form a five-foot by four-something panel with scraps. Here's the Last Big Cut jig:
I'll oblige myself with a selfie and the finalized section of hatch skin:
The next two photos describe the attachment of the first edge. It's the upper edge of the hatch, in any case. All attachment points to the frame were countersunk and Gorilla glue was applied between the skin and the vertical spars.
The bend towards the bottom edge of the hatch gets a bit strenuous, so I used some bracing to pull it downward to button down the remainder.
Here is the finalized hatch:
I did a quick mock-up with the hatch and it looks like it fits pretty well. There will always be some bending and shaping, but it looks like I'm in good shape moving forward.
Since I was able to put a full day in working on the Teardrop, I hit a few more things. I added the last coat of polyurethane to the galley surfaces and installed knobs on the galley drawers, as seen in the photos below.
Due to the extended holiday that I arranged, I have two more days to put a good amount of work into the Teardrop. I'll slide the drawers in and do some more finishing on the hatch and see where else the hours take me.
-g
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